Hazard Analysis and Critical Control Point
& Management Program

 

The HACCP management program contains the following three modules that can be developed and delivered independently:

 

I.       Audit and Solution Design:

     This encompasses the complete audit, study and collection of all pertinent data of the operation.

 

     Service provided:

·        A comprehensive HACCP based audit [systems, processes and products], and report on the current plant conditions.

·        A product flow diagram of the existing system.

·        A product flow diagram of our solution design [if applicable].

·        Recommendations for production systems optimization.

 

II.    HACCP Plan Development:

     A HACCP plan is created. Employees are trained on the development and establishment of HACCP specifications, identification of critical control points, and creation of customized forms for record keeping. This alone is equivalent to the conventional methods currently available in the industry for manual HACCP implementation.

 

A comprehensive HACCP plan and customized manual is offered covering the following areas:

·        HACCP Plan Introduction

·        HACCP Principles and Terminology

·        Pre-HACCP Plant and Operational Requirements

·        HACCP Team and Training Log

·        Sanitation Program

·        Good Manufacturing Practices

·        General Specifications

·        Warehouse and Shipping

·        HACCP Flow Diagrams

·        Hazard Analysis and Critical Control Points Implementation Procedures

·        Laboratory Testing Procedures

·        Calibration Procedures

·        Records & Reporting

·        Product Recall

·        Global System Verification & Validation Procedures

 

III.  Intranet HACCP System:

     The Intranet HACCP system is programmed to allow corporate  or remote management groups to have immediate acces to current plant conditions via the configuration of a Virtual Private Network (VPN) using Cisco networking equipment. The intranet can also be programmed to allow federal inspectors access for electronic auditing.

 

Service Provided:

·        Customized HACCP Intranet development that will include:

·        Critical Control Points section for automatic data uploading or manual summary entry.

·        Operation, calibration and training logs.

·        Instant on screen access to complete HACCP plan, instructions and procedures for corrective action.

·        Data stored in a format ready to be exported for statistical analysis.

·        Automatic reports for record keeping.

·        Training on the intranet maintenance.